Elastic disk - List of Manufacturers, Suppliers, Companies and Products

0456 Powder coating rat hole, using EPDM discs.

We also accept inquiries about elastic disk materials, so please feel free to contact us!

This is an introduction to a case where the Brody Disk Mini was used as a solution for the strong adhesion of powder coatings at a powder equipment manufacturer. Based on the results of preliminary tests, we installed a total of 6 units: 2 on the lower section (near the discharge area) and 4 on the upper section. The main component of this device, the elastic disk, is made of silicone (special silicone) in standard models; however, in this case, we used EPDM material due to the nature of the substance being powder coating. [Case Overview] ■ Arrangement - 2 units on the lower section (near the discharge area) - 4 units on the upper section ■ Product Specifications - Brody Disk Mini BD-08S-EW *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be accessed via the link below.

Company：ミナギ
Price：Other

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0681 Elastic disk: Supplied by Baiton

Introducing examples of bridge measures adopted with a small hopper!

We would like to introduce a case study of our "Brodisk Mini" installation. Our product was adopted as a solution for bridging in a small hopper. In this case, the material of the elastic disk was changed from the standard (i.e., special silicone) to Viton. Additionally, it is also possible to change the material of the elastic disk for the Brodisk to Viton. 【Case Overview】 ■ Hopper Diameter: Φ300 ■ Outlet Diameter: Φ50 ■ Hopper Inclination: Approximately 60° ■ Contents: Name undisclosed (flowability similar to talc) *For more details, please download the PDF or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator

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0309 Measures for Funnel Flow of Heavy Metal Fixatives

Introducing a case study of a Brody disk adopted for funnel flow measures in heavy metal fixatives.

This is an introduction to a case where "Brodisk" was adopted to improve the state of funnel flow in the hopper for a material that adsorbs and immobilizes heavy metals in fly ash. In the user's factory, this agent is being air transported, but they consulted us because funnel flow and rat holes occurred in the dust collector hopper, preventing discharge through the rotary valve. After reviewing the drawings around the dust collector and the material samples, we informed them of the necessary quantity and layout plan for the equipment, leading to immediate implementation. After installation, the discharge troubles have been resolved. 【Overview of Usage Conditions】 ■ Hopper Diameter: 1000Φ ■ Discharge Diameter: 200A ■ Material Name: Ash Knight *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

Other powder equipment

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Elimination of rat holes in composite compounds.

Eliminate rat holes and bridge phenomena in composite compounds (rubber, fillers, etc.)!

We will introduce a case that resolved rat holes and bridging phenomena in a 1200φ conical hopper. The equipment configuration consisted of a 1200φ hopper, a slide gate valve, a weight-type belt feeder, and an extruder. In terms of the hopper size, it would be okay with four blow discs, but since it would create rat holes up to the upper part of the hopper, we installed a total of eight discs by mounting four in two tiers. Using the C-SV4 controller (which has four built-in solenoid valves), we sequentially turned on the air in four locations, two blow discs at a time. *For more details, please refer to the PDF document or feel free to contact us. *Our company website features numerous implementation examples, which you can check via the link below.

Company：ミナギ
Price：Other

Other powder equipment

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0450 Storage in the dust collector hopper

The bridge phenomenon has been resolved without any issues using the Brodisk!

This is an introduction to a case where a blow disk was installed as a countermeasure to prevent bridging, which occurs when the powder collected by the dust collector is stored in the hopper for several hours. The conditions are as follows, and using this equipment has resolved the bridging phenomenon without any issues. 【Case Overview】 ■ Dust Collector Hopper Dimensions: Approximately 1800×1800 ■ Discharge Port Dimensions: φ200 ■ Target Material - A certain additive powder dried with hot air - Bulk density: 0.3 - Angle of repose: 60° - Particle size: Average 30μm 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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At the powdered food manufacturer.

We provided a sample piece of the silicon disk, and after your confirmation, it has been adopted!

We delivered to a factory that manufactures powdered seasonings and dried powdered foods. At the hopper where the installation of the Brodisk was being considered, it seems there are multiple production items, and in addition to regular cleaning, it was mentioned that chemical cleaning is also performed during product changeovers. The main component of this equipment (the elastic disk, commonly referred to as a silicone disk) is made of silicone, so I believe it has resistance to typical cleaning solutions. However, at the customer's request, we provided a sample piece of this silicone disk before adoption, and it was confirmed in advance just to be safe before proceeding with the adoption. [Case Overview] ■ Hopper Diameter: 500φ ■ Discharge Section Diameter: 2S *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0486 Preventing Clogging of Coffee Grounds

Introduction of a case where the effectiveness of the machine was verified and noise was confirmed, along with the installation of numerous brocade disks!

We received an inquiry from a food company stating, "Coffee grounds are clogging in the shoot section. I believe it can be handled with a knocker, but since there are houses nearby, we would like to avoid using the knocker due to noise concerns." In this case, we first installed one unit for testing and verified its effectiveness at a lower air pressure than the typical usage pressure, while also checking the noise level in that situation. Subsequently, we proceeded to install multiple blow discs. For those who are new to this, you may have questions or concerns regarding this equipment. In addition to explanations via phone or email, we can also provide product loans, so please feel free to contact us. 【Case Overview】 ■ Target Material: Coffee Grounds 　　　　(Wet condition, size up to approximately 2mm) *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0516 At the recycling toner factory

Introducing a case study of a factory that is recycling toner cartridges for laser printers.

Originally, it was air-purged when toner was added to the hopper to ensure liquidity. However, the discharge was unstable, and occasionally it was addressed with hammering. To improve this, we received a request to lend our blow disk, and after trying both the blow disk and the mini blow disk, the results were favorable, leading to installations in multiple hoppers. 【Case Overview】 ■ Diameter: φ500 ■ Discharge: φ25 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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Introduced after testing the solvent resistance of the elastic disk.

It is possible to confirm the durability in advance! Examples of broaching disks when using solvents, etc.

The elastic disk of the Brodisk is made of a special silicone rubber (for standard specifications) that excels in durability and strength. However, if you are using solvents, you can confirm the resistance in advance. For customers considering the installation of the "Brodisk Mini," after conducting immersion tests with the elastic disk pieces to check the resistance to the solvents used, you can confidently install the Brodisk. Feel free to request test disk pieces; we will send them to you immediately. In addition to special silicone, we also offer EPDM (ethylene propylene rubber) for the elastic disks. Please feel free to consult us about other materials. [Overview] - Immersion tests can be conducted with elastic disk pieces. - Resistance to the solvents used can be confirmed. - The Brodisk can be installed with confidence. - Elastic disks are available in special silicone as well as EPDM. *For more details, please refer to the PDF materials or feel free to contact us. Our website features numerous implementation examples. You can check them via the link below.

Company：ミナギ
Price：Other

Other powder equipment

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At the intermediate processing plant for industrial waste

An example of installing a blow disk to solve the problem of not being able to discharge from the raw material hopper.

This is an example of adoption by an intermediate waste processing contractor. First of all, since there was a request to try it out urgently (to be installed on the actual machine), we listened to the various conditions and decided to send (loan) the best-suited model in the necessary quantity. The results of the actual machine test were good, and later we received an order for the controller, and it is being used smoothly. 【Overview】 ■ Target material: Soil (approximately 5% moisture) ■ Hopper diameter: 1300φ ■ Discharge section: 200φ 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them via the link below.

Company：ミナギ
Price：Other

Other powder equipment

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0393 Cement silo discharge section

A case where this Brody disk was introduced due to concerns about blockages in the discharge section of the cement silo.

This is a project that was adopted through the introduction of a consulting company specializing in environmental-related systems. Concerns were raised about potential blockages at the discharge section of a newly constructed cement silo, leading to the introduction of our Brody Disk. As there were significant concerns from the user regarding the new plant installation, we lent them a sample of our equipment. After the plant began operation, they reported that the initial concerns were completely unfounded and provided high praise for its performance. 【Overview】 ■ Silo Diameter: 2500φ ■ Discharge Section: 250φ×2 Ports 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is crucial in terms of the risk of foreign matter contamination, so strength and durability are very important. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
Price：Other

Other powder equipment

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0426 Compatible with fluorine rubber blow discs mini.

In applicable devices, all silicone is not usable! We have adopted a fluororubber blow disk mini.

This is an inquiry regarding bridge measures for a 350Ø small hopper. The user indicated that "all silicone is not applicable for the equipment," so we provided samples of products made from either EPDM or fluororubber. The user evaluated these and ultimately adopted the fluororubber blow disk mini. The effectiveness of the crucial bridge measures is, of course, "OK." 【Overview】 ■ Hopper diameter: 350Ø ■ Discharge diameter: 100Ø ■ Contents: Name undisclosed (Loose density 0.5, particle size approximately 100μm, hygroscopic) ■ Configuration: Two blow disk minis installed in two tiers (The lower and upper tiers are positioned 90° apart) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

Company：ミナギ
Price：Other

Other powder equipment

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The silicone disc boasts excellent durability.

Preparation of sample pieces is also possible! Here are examples of cases where the Brody disk and controller have been adopted.

We received an inquiry from a plant contractor expressing concern about "the possibility of a bridge forming with the feed (powder), but we are also worried about the durability of this equipment." The elastic disk (silicone disk) of this equipment is made from a very special silicone rubber, which we believe boasts overwhelmingly superior durability compared to general silicone rubber. This customer has also struggled with other products in the past, but despite a considerable amount of time having passed since adopting our equipment, they have been using it without any issues. 【Usage Conditions】 ■ FRP Silo ・ Diameter: φ2000 ・ Discharge Diameter: φ300 ■ Control ・ Eight blow disks are turned on sequentially with a time difference of two each (controlled by a controller with four built-in solenoid valves). *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0600 At the biomass power generation plant

If you have had issues with other devices in the past or prioritize reliability, please give it a try!

The customer had previously experienced damage to their air aerator due to the contents becoming clumpy for another reason while using a different air aerator. It has been quite some time since you adopted the "Brodisk," and you have been using it smoothly without any issues. We believe that the elastic disk of this device is extremely excellent in terms of durability and strength. For those who have had problems with other devices in the past or customers who prioritize reliability, we encourage you to give it a try. In addition to lending out products, we can also provide sample pieces of the elastic disk. 【Usage Overview】 ■ Widely used in carbon silos, ash silos, etc. 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially from the perspective of foreign matter contamination risk. The silicone disk of this device is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared.

Company：ミナギ
Price：Other

Mixer/agitator

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0601 Attached to the hopper dryer

If you send us the hopper drawings, we can provide guidance on a reasonable layout, etc.!

We received a consultation from a customer stating, 'Occasionally, a bridge forms inside the hopper, making it impossible to transport.' First, they expressed a desire to see the 'broad disk,' so we promptly sent them the actual product for confirmation. After that, we inquired about their usage conditions and provided guidance on the model and configuration of our equipment, which they have since implemented, and the results have been favorable. [Summary of Conditions] ■ Target Material: Elastomer ■ Shape: Rounded Corner Pellets ■ Hopper Diameter: Φ600 ■ Lower Discharge Diameter: Φ100 [Key Points of Our Equipment] ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of our equipment excels in strength and durability. I believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator

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Elastic disk - List of Manufacturers, Suppliers, Companies and Products

Elastic disk Product List